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Understanding mould powders for high-speed casting

The development and application of mould powder for high-speed continuous casting of steel is described. For thin slab casting, the main requirements are proper powder melting, undisturbed slag infiltration, adequate strand lubrication and the control of mould heat transfer. For increased casting speeds i.e. up to 8 m/min, slag infiltration and in particular the …

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Casting Powders: Introduction

Mould powders were initially used in bottom-pouring, ingot casting in Belgium in 1958 but its application continuous casting commenced from 1963. Casting powders are preferred over oil because of their better thermal insulation to the steel surface which allowed steelmakers to operate with significantly lower superheat and at the same time provided better control of the …

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Mould Powder Requirements for High-speed Casting

Mould powders play an important role in the stability of the continuous casting process of steel. The main functions of mould slag (i.e. molten powder) are to provide sufficient lubrication and to ...

A Process for Developing Continuous Casting Mould …

caster at the Sidmer plant in Belgium, and noted a drop in the metal temperature of about 1600-1200 nc from liquid bulk to the metal/mould-powder interface. Drop in temperature within the mould powder, from crystal­ line to glassy phase at the mould interface, is from 1200 to 600 nc. A similar thermoprofile has also been sup­

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The vertical heat transfer become low for some high Al and Mn steel owing to their low melting temperatures which leads to insufficient melting of mould powder. Liquid slag feeding technology has been developed which feeds the liquid slag to the steel surface. It is observed that powder consumption increases with liquid slag feeding technology.

Understanding mould powders for high-speed casting

The result of plant studies shows, (1) reduction in liquid metal spitting by 60% and thence reducing hanger breakout, (2) heat extraction in the mould is reduced by 14% and (3) no entrapment of ...

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Study on the Basic Characteristics of Iron Ore …

In order to study in depth the differences in basic characteristics between iron ore fines commonly used by a steel company, and guide the sintering performance plant to choose the best ore allocation method, …

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Using iron powder is a versatile and cost-effective way of producing durable precision components in complex shapes. The techniques where it is typically used include AM (additive manufacturing), brazing, chemical and metallurgical cutting, friction, HIP (hot isostatic pressing), pressing and sintering, and welding. ...

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Oreaco

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